
Moving on to the embroidery; as I mentioned I decided to do a patch for it. I did a test on the waffle weave, and while it came out pretty nice, I thought a patch might be fun to do. A quick tip: when you embroider on a heavily textured fabric like waffle, one, use a design with heavy stitching. This will “knock down” the fluff and keep your design visible. Also, don’t forget to use a topper! This will help keep any nap or fluff flat so your machine can stitch over it. I used a tear away stabilizer under the fabric, and a heavy water-soluble topper. I don’t think you’d get hoop burn with this fabric as it’s cotton, but you could float the fabric over the stabilizer just in case, as I did here.

I created the patch using my in-machine software on my 10-needle. I selected a design, then crated a circle of single-run stitches around it to size it, then deleted and added back the design (most machines have a first-in, first stitched order to the programming; you don’t have to stitch the circle first, but it’s typical with appliqué. If your machine or software can re-order the design elements, it won’t matter.) Then I added my initials withing the circle, then added the satin stitch outer ring.

You can see by my sample in the lower left, that I forgot to trim my appliqué (which is the badge in this case) before my satin stitch. And, you can also see on the lower right that my trim job was not great, lots of fuzzies sticking out.
Luckily I remembered to save my design – hit that memory button! – and I can easily stitch it out again. I hooped a heavy water-soluble topper (something like Sulky Ultra Solvy or OESD Badgemaster) and a piece of heavy cutaway (2.5 to 3 oz) to have as my badge support; the fabric is a plain weave white cotton. The satin stitch perforates the topper, and it pops right out after it’s finished. Then you just have to rinse or tear away the rest of the topper from the back – easy! And just fun… after I make the next one, I’ll use a small whip stitch to attach it to my robe.

The color choice has a short story to it; a few Fashionista meetings ago, Roz gave us the low-down on this season’s colors. She said one trend is pairing unusual colors (that still look good of course.) I decided on these colors by accident; I passed my machine after doing some test stitches after using some random threads for machine maintenance, and saw the pictured angle. Somehow those colors just seemed to go together – I think they came out nicely!
Love the colors! Your robe looks so cozy! Great job!
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Thanks!
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Love the robe, and the embroidery, Kasey! Read all three posts about waffle fabric – I have never sewn with it myself. One question about embroidery: was the tear away under the patch a sticky stabilizer, and if not, how did the patch fabric stay put?
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Hi Samina – thanks! The stabilizer was not sticky. The nature of an applique or badge embroidery design is that the first or second element is a tacking stitch, so it holds the fabric in place for you. I can do a step-by-step later on if you like.
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Oh, I see. I totally understand the tack stitch in appliqué designs.
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